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Compare 3D Printer Filament PLA, ABS, ASA and PETG

Compare 3D Printer Filament PLA, ABS, ASA and PETG

Tables of Content
    Nicholas Bennett | 10 Minutes Read | August 1, 2025 | 30 Clicks

    Banner Photo Courtesy of Jakub Zerdzicki

     

    PLA excels in ease of printing and eco-friendliness, ABS offers toughness and heat resistance, PETG strikes a balance between strength and flexibility, and ASA stands out for outdoor durability and UV stability. Which 3D printer filament is best for you project?

     

    Property Comparison Cheat Sheet

    Use the following property table as a quick reference when selecting the right filament for your project.

     

    Property

    PLA

    PETG

    ABS

    ASA

    Density (g/cm³)

    1.24

    1.27

    1.04

    1.07

    Tensile Strength (MPa)

    50

    55

    45

    50

    Flexural Strength (MPa)

    80

    80

    70

    80

    Impact Strength (kJ/m²)

    16

    30

    25

    25

    Heat Deflection Temp (°C)

    50–60

    ~70

    95

    100

    Printing Temp (°C)

    190–220

    220–250

    230–260

    240–260

    Bed Temp (°C)

    0–60

    70–90

    100–110

    90–100

    Warping Tendency

    Low

    Low–Medium

    High

    High

    UV Resistance

    Poor

    Poor

    Poor

    Excellent

    Ease of Printing

    Very Easy

    Easy

    Moderate

    Moderate

     

    PLA Filament

     

    Composition and Key Properties

    PLA (Polylactic Acid) is a biodegradable thermoplastic derived from renewable resources such as corn starch or sugarcane. Its inherent rigidity and low melting point make it one of the easiest filaments to print.

     

    Property

    Value

    Glass Transition Temp

    55–60 °C

    Melting Temp

    150–180 °C

    Tensile Strength

    45–60 MPa

    Flexural Modulus

    3.5–3.8 GPa

    Density

    1.24 g/cm³

    Biodegradability

    Yes

     

    Pros

    Ease of printing with minimal warping and good bridging performance

    Wide range of colors and specialty blends (wood, silk, glow-in-the-dark)

    Biodegradable and low odor during printing

     

    Cons

    Lower heat resistance; prints can deform above 55 °C

    Brittleness under impact; limited toughness compared to ABS or PETG

    Hygroscopic nature; absorbs moisture and may require drying before use

     

    As-printed Part Surface Finish

    PLA prints exhibit a glossy, smooth surface out of the nozzle.

     

    Applications

    Rapid prototyping of concept models

    Educational projects and demonstration pieces

    Decorative items, figurines, and cosplay props

    Low-stress mechanical parts where heat exposure is limited

     

    ABS Filament

     

    Composition and Key Properties

    ABS (Acrylonitrile Butadiene Styrene) is a petroleum-based thermoplastic prized for toughness and thermal stability. The grafted rubber (butadiene) phase enhances impact resistance while acrylonitrile and styrene contribute rigidity and formability.

     

    Property

    Value

    Glass Transition Temp

    105 °C

    Melting Temp

    210–250 °C

    Tensile Strength

    40–50 MPa

    Flexural Modulus

    2.0–2.5 GPa

    Density

    1.04 g/cm³

    Biodegradability

    No

     

    Pros

    Exceptional impact strength and toughness ideal for functional parts

    Heat resistance up to 95–100 °C

    Wide color range and consistent filament diameter

    Post-processes easily with solvents and paints

     

    Cons

    Emits strong fumes; requires proper ventilation

    High shrinkage leads to warping and layer separation

    Poor UV stability limits outdoor use

     

    As-printed Part Surface Finish

    As-printed ABS parts typically have a matte, slightly grainy texture with clearly visible layer lines. The finish is neither glossy nor smooth, reflecting the layer-by-layer deposition process and the filament’s inherent characteristics.

     

    Ideal Applications

    Functional prototypes and end-use components under load

    Automotive parts, electronic housings, and enclosures

    Gears, jigs, fixtures, and tool handles

    Mechanical assembly aids where toughness is key

     

    ASA Filament

     

    Composition and Key Properties

    ASA (Acrylonitrile Styrene Acrylate) is a terpolymer similar to ABS but modified with acrylate rubber to enhance UV resistance and long-term outdoor stability.

     

    Property

    Value

    Glass Transition Temp

    105–110 °C

    Melting Temp

    245–265 °C

    Tensile Strength

    50–55 MPa

    Flexural Modulus

    2.0–2.5 GPa

    Impact Strength

    25–30 kJ/m²

    Density

    1.07 g/cm³

    UV Resistance

    Excellent

     

    Pros

    Excellent UV and weather resistance for prolonged outdoor use

    Mechanical properties on par with ABS, with less yellowing

    Lower odor emission compared to ABS during printing

     

    Cons

    Higher cost than ABS and PETG

    Enclosure strongly recommended to minimize warping

    Fewer color and specialty blends than PLA or ABS

     

    As-printed Part Surface Finish

    ASA prints exhibit a matte surface with visible layer lines, similar to ABS but more color-stable under UV exposure.

     

    Ideal Applications

    Outdoor fixtures, signage, and garden tools

    Automotive exterior parts and trim prototypes

    UV-exposed light diffusers and enclosures

    Functional housings demanding weather and chemical resistance

     

    PETG Filament

     

    Composition and Key Properties

    PETG (Polyethylene Terephthalate Glycol-modified) is a copolyester that adds glycol to PET, reducing brittleness and improving layer adhesion. It combines chemical resistance with toughness.

     

    Property

    Value

    Glass Transition Temp

    75–85 °C

    Melting Temp

    220–250 °C

    Tensile Strength

    50–60 MPa

    Flexural Modulus

    2.0–2.4 GPa

    Impact Strength

    30 kJ/m²

    Density

    1.25–1.27 g/cm³

    Hygroscopic Nature

    Moderate (dry before use)

     

    Pros

    Excellent layer adhesion and minimal warping compared to ABS

    Good chemical and moisture resistance, food-safe grades available

    Balanced rigidity and impact resistance for functional parts

    Prints with glossy finish and can be clear/translucent

     

    Cons

    Tendency to string and ooze if cooling or retraction not tuned

    Requires drying (50 °C for 4–6 hrs) to avoid popping and poor finish

    Can be sensitive to abrupt temperature changes; may delaminate in drafts

     

    As-printed Part Surface Finish

    As-printed PETG parts exhibit a smooth, semi-gloss surface with moderate sheen. Layer lines remain visible but are subtler than on PLA or ABS.

     

    Ideal Applications

    Mechanical parts requiring toughness and slight flexibility

    Protective covers, brackets, and mounting hardware

    Food-contact items with certified PETG formulations

    Transparent or light-diffusing components (light covers, lenses)

    Functional prototypes that balance strength and visual quality

     

    Selection Recommendations

     

    Choose PLA when…

    You want the simplest setup and fastest prints

    Your part won’t face high stress or heat (below 50 °C)

    You prioritize eco-friendly, low-odor printing

    You need bright colors or specialty blends (wood, silk, glow)

    A smooth, glossy aesthetic is more important than toughness

     

    Choose ABS when…

    Impact resistance and toughness are critical

    Your design must withstand temperatures up to 95 °C

    You have an enclosed build chamber and proper ventilation

    Post-processing (acetone smoothing, painting) is planned

    Outdoor UV exposure is minimal or parts will be coated

     

    Choose ASA when…

    Your parts sit outdoors and face sun, rain, or temperature swings

    UV stability and color retention are top priorities

    You can print in an enclosure to reduce warping

    You need ABS-level toughness with less yellowing

    Higher material cost is justified by weather resistance

     

    Choose PETG when…

    You need a balance of strength and flexibility

    Moderate heat resistance (up to 80 °C) and chemical resistance matter

    You’re printing mechanical parts, brackets, or housings

    You want a semi-gloss surface with good layer adhesion

    You can manage stringing through fine-tuned retraction and drying

     

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